Fracture Mechanics Evaluation of Fatigue Tests Using Shinkansen Vehicle Axles with Artificial Flaws on Their Wheelseats


Hiromichi ISHIZUKA, Makoto AKAMA, Tatsusada HANAOKA, Yasuo SATOH, Hiromi MOTOMATSU, Kazuhiko TEZUKA
The purpose of the fatige test is to evaluate the nonpropagating depth limit of fretting fatigue cracks that can be initiated at the inner end of the wheelseat of a Shinkansen vehicle axle by linear elastic facture mechanics. The difference in crack growth behavior of artificial flaws created on the gear-side wheelseat and the counter-gear-side wheelseat can be explained by the stress intensity factor range Delta Kr. Delta Kr is calculated using the weight function method from the residual stress distribution at the wheelseat and FEM analysis on the initiated stress distribution during the fatigue test.